250A High Current HVIL Connector 1Pin 10mm 250A Straight Plug Metal Shell

  • Excellent Electrical Insulation.
  • Various Wire Diameter Application.
  • Multi Misplug-proof and Key Position Design.
  • Secondary Buckle.
  • Sealing, IP67,Touch-Proof.
  • Multiple Coding Positions.

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Description

HVIL connectors consist of a plug wrench with a slot, a secondary lock with a guide slot and a high voltage interlock microswitch to form the interlocking mechanism.
HV interlocking connectors include high voltage, high current and signal connection solutions for hybrid and electric vehicle high voltage power harnesses and signal connections.
The high voltage interlocking connectors are available in a wide range of product options, 1-pole to 3-pole, rated from 23a to 250a, touch-proof, and available with single or multi-core shielded cable.

Key Features

These Industrial connectors feature a compact plastic shell structure that is lightweight with a small footprint. Designed for hybrid and electric vehicle applications, ePower-Lite connectors provide weight and space savings in vehicle architecture.

  • Lightweight & Compact Design:Durable plastic shell for reduced weight and a smaller footprint.Optimized for hybrid and electric vehicle applications, ensuring space and weight savings.

  • High Efficiency:Compact design for space considerations with electric vehicles;

  • User-Friendly Operation:Low mating and unmating force for easy handling.

  • Superior Performance:Supports up to 70A continuous current and 800V AC operating voltage.

  • Flexible Configurations:Available in 2-, 3-, and 4-pole options to meet diverse needs.

  • Exceptional Durability:100 mating cycles minimum durability;Operates reliably in extreme temperatures from -40°C to 125°C.

  • Robust Waterproofing:IP67-rated, providing excellent protection against water and dust.

  • Environmental Compliance:Fully RoHS compliant, aligning with eco-friendly standards.

High Voltage Interlocking Connectors (HVIL Connectors)

Material
Shell PA66, Zinc Alloy
Contact Copper Alloy, Silver Plating
Seal Rubber
Rated Voltage 800V DC/1500V DC
Electrical Performance
Rated Current Max 40A/150A, Environmental Temperature 70℃
Withstanding Voltage 3000V AC
Insulation Resistance > 200MΩ
Wire Gauge 2.5-150m㎡
Mechanical Performance
Connection Type Terminal Machine
Docking Times >100
Shield 360
Salt Spray Max 96 H
Flammability Class UL94 V-0
Number of Position 2Pin / 3Pin / 4Pin / 5Pin / 6Pin
Environmental Performance
IP Rating IP67 IP6K9K (mated)
Operating Temperature -40℃~125℃
Application
PDU Batteries
Motor Motor Controller

Application

Chevy

Motor drive unit of an elect

HQ720

Electric car

MSD07

 EV batteries

Weight 113 g
Orientation

Straight

Number of Positions

1 Pin

Contact Termination

Crimp

Current Rating

250A

Contact Finish

Nickel Plating

Protection Grade

IP6K9K

Electrical Protection

IP2XB

Weight 113 g Orientation

Straight

Number of Positions

1 Pin

Contact Termination

Crimp

Current Rating

250A

Contact Finish

Nickel Plating

Protection Grade

IP6K9K

Electrical Protection

IP2XB

Specifications

Connector Type

Plug

Contact Size

10mm

Mounting Type

Cable Mount

Wire Gauge

70mm²

Shell Material

Metal

Contact Material

Copper/Copper Alloy

Connector Type

Plug

Contact Size

10mm

Mounting Type

Cable Mount

Wire Gauge

70mm²

Shell Material

Metal

Contact Material

Copper/Copper Alloy

Electrical

Rated Voltage

1000V

Rated Voltage

1000V

Environmental

Operating Temperature

-40℃~125℃

Operating Temperature

-40℃~125℃

Weight 113 g
Connector Type

Plug

Orientation

Straight

Number of Positions

1 Pin

Contact Size

10mm

Contact Termination

Crimp

Rated Voltage

1000V

Current Rating

250A

Mounting Type

Cable Mount

Wire Gauge

70mm²

Shell Material

Metal

Contact Material

Copper/Copper Alloy

Contact Finish

Nickel Plating

Protection Grade

IP6K9K

Electrical Protection

IP2XB

Operating Temperature

-40℃~125℃